Machine safety is about reducing risk

Below we discuss the three basic strategies you can follow/combine in order to improve your workplace safety around traditional fixed heavy production, and also modern automation such as conveyors, robotic arms, and picking stations.

Eliminate the Hazard source

 

This is often referred to as “inherently safe” design.

A good example of this would be folding sheet metal edges to get rid of  the sharp cut edges. However, inherently safe design can sometimes be difficult or impossible to achieve with moving machinery. For instance, to cut trees a chainsaw will always need a chain with sharp edged teeth, so it is impossible to eliminate the hazard entirely. 

A industrial machine is shown with safety fencing used in front of it to protect from the hazard

Prevent the hazard by use of a technical measure

This is done by using one or more of the following three strategies:

1. Prevent contact between hazard source and people. This can be done by fencing, covers or other physical “guards" 

2. Monitor access of people to the hazard source and end the hazard before people can reach it. This can be done by “interlocking” of doors  such as trapped key systems, or by sensors such as light curtains, laser scanners etc.

3. Let the person control the hazard by “agreeing” to it. This can be done by requiring a “hold-to-run” button, enabling button or two-hand control system. As soon as the person lets go of the control, the hazard is ended.

A curved mesh machine guard fence panel known as Axelent's contour panel.

Warn people of the hazard

 

The signposting of hazards and dangers is important and should also show how they can be avoided.

This can be done by signal lights and horns, signs and labels, or safety messages and warnings in the operating manual. 

Proper training on the correct use of the machinery and it's dangers is also critical.

An Axelent X-lock safety and switch door lock system fitted to a mesh machine guarding door

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